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The textile sector is an essential component of the Brazilian economy, and a hallmark for the global market. Due to its significance, the process automation in the textile sector is a crucial factor for organizations that aim to grow.
The quality of products manufactured in the country has led to the textile chain’s revenue reaching R$190 billion in 2021, according to Abit. This value contributes to approximately 5.7% of the national industrial GDP.
Despite an increase in exports and a diverse domestic market, there are some challenges that the sector still needs to overcome. International competition with cheaper labor, production costs, and, primarily, the lack of investment in technology and innovation make its operations less competitive.
However, the adoption of technologies such as process automation can improve efficiency and reduce costs. Furthermore, it contributes to sustainability issues, a recurring theme in the segment.
Learn more about the reasons why your company should invest in solutions capable of providing textile automation.
Reasons to Implement Automation of Processes in the Textile Sector
As mentioned, one of the main challenges faced by the textile industry is the lack of modernization in its processes. The industry’s over 200 years of history justify the existence of complex processes filled with repetitive and dispensable activities. However, maintaining them in this way is unsustainable for a truly promising future.
Integrated Management Platforms are essential to address this challenges. They are technological tools that can automate processes, unify documents, and streamline key indicators, all in one place.
The implementation of process automation in the textile sector aims to modify and implement better practices in production, distribution, and management.
One of the steps for implementation is to analyze current processes, mapping the entire activity flow. Know this will allow the company to understand how its production is carried out and which activities can be excluded or redesigned for better execution.
Furthermore, mapping allows the definition of a flow geared towards textile automation, providing standardization, greater performance, and productivity.
By implementing an Integrated Management Platform, companies can carry out their activities, and collect and analyze information about the business as a whole. Moreover, this information is obtained in real-time and used to understand the performance of process execution.
Continuous monitoring and a quest for efficiency contribute to continuous improvement. After all, it allows the creation of a leaner management and a less risky, more productive, and competitive production model.
In general, process automation can reduce costs, waste, rework, minimize errors, and increase productivity, efficiency, and control of all activities carried out in the business.
In practice, where to use textile process automation?
When we talk about process automation in the textile sector, we are referring to the use of an end-to-end platform. Specifically Fusion Platform, a solution that manages processes, documents, and indicators all in one place.
In the case of textile automation, the tool optimizes processes such as:
1. Inventory control, supplies, and materials
Textile process automation allows the use of Fusion as an automated inventory management system. It provides better control over supplies and materials, tracks inventory levels, generates purchase orders, identifies shortages or excesses of inputs or products, among other functions.
In other words, the entire supply chain, including activities related to receiving, movement, and storage, is handled by the system.
The Fusion Platform features a BPMS where purchase requests, for example, are made using specific forms created for the company’s demands. These requests are automatically sent to all relevant departments and individuals when needed.
Easy access to information allows real-time monitoring and control of the entire supply chain from anywhere.
2. Standardization in production and quality control
One of the main concerns of the textile sector is to offer the same quality standard in its products. Quality inspection is undoubtedly much more efficient with automation, especially because it standardizes processes.
To implement textile process automation, activities need to be mapped. In other words, a activity flowchart is created to enable the best possible execution. The process is standardized so it always occur the same way, reducing errors and failures, and consequently, reducing costs and waste.
This practice makes it easy to identify non-conformities. Records are also stored within Fusion, which provides information to create action plans to address identified issues.
3. Integration with other solutions
With integration with other ERPs, textile automation with Fusion consolidates information and turns data into relevant management insights. It also facilitates communication between teams by letting them share information efficiently.
Indeed, modernization in this sector often happens through machinery in the production sector. Many of these machines have systems that indicate productivity levels, maintenance needs, among others. However, these indicators are not always checked by managers.
These pieces of information can be managed in the Risk Management Module, identifying threats and controlling compliance throughout the activity cycle.
Fusion allows the collection and analysis of this data in custom graphs that provide a holistic view for the development of effective strategies.
More opportunities to improve processes, documents, and indicators with Fusion
With textile process automation using Fusion, your company can process orders, generate invoices, track shipments, generate payrolls, billings, employee admissions, and more, benefiting management.
Specifically regarding documents, the solution stores, organizes, and provides information efficiently. All files are kept completely secure, following GDPR guidelines, with traceability and access control.
Similarly, all documents can be signed with native electronic signatures tools. This feature provides convenience, speed, and the same legal validity as conventional methods, as well as being a more sustainable practice.
Regarding performance, it enables the user to create dashboards to monitor indicators and automated reports for each department. After all, having data is not enough; it is necessary to transform it into relevant information which allows better control and management.
And the best part of all this is the possibility to try Fusion Platform within your business’s reality.
Invest in process automation in the textile sector and prepare your company to identify and seize opportunities, achieving even more success and growth.
